· Home    · The Gallery    · Contact     · View Site Map                

 
Link Indicator
Link Indicator
Outline
Link Indicator
Cut-out Diagram
Link Indicator
3-View Drawings
Link Indicator
Chip Cotton's Skybolt
Link Indicator
Link Indicator
My Smoke System
Link Indicator
Link Indicator
Ribs Preparation
Link Indicator
Rib Templates
Link Indicator
Rib Templates Complete
Link Indicator
Wing Tip Bows
Link Indicator
Wing Tip Bows II
Link Indicator
Upper Ribs Complete
Link Indicator
Link Indicator
Lower Wing Rib Construct
Link Indicator
Spar Fabricating
Link Indicator
Drag Wire Blocks
Link Indicator
Right Wing I
Link Indicator
Right Wing II
Link Indicator
Drag Wire Drill Jig
Link Indicator
I-Strut Drill Jig
Link Indicator
Right Wing III
Link Indicator
Right Wing IV
Link Indicator
Right Wing V
Link Indicator
Right Wing VI
Link Indicator
Right Wing VII
Link Indicator
Right Wing VIII
Link Indicator
Right Wing VIIII
Link Indicator
Right Wing X
Link Indicator
Right Wing XI
Link Indicator
Right Wing XII
Link Indicator
Right Wing XIII
Link Indicator
Right Wing XIV
Link Indicator
Right Wing XV
Link Indicator
Right Wing XVI
Link Indicator
Right Wing Almost Done
Link Indicator
Right Wing Done!
Link Indicator
Link Indicator
Spar Fabricating
Link Indicator
Left Wing I
Link Indicator
Left Wing II
Link Indicator
Left Wing III
Link Indicator
Left Wing IV
Link Indicator
Left Wing V
Link Indicator
Left Wing VI
Link Indicator
Left Wing VII
Link Indicator
Left Wing VIII
Link Indicator
Left Wing VIIII
Link Indicator
Left Wing X
Link Indicator
Left Wing XI
Link Indicator
Left wing Done!
Link Indicator
Link Indicator
New Bench
Link Indicator
Splice Join Jig
Link Indicator
Spar Fabrication
Link Indicator
Upper Wing I
Link Indicator
Upper Wing II
Link Indicator
Upper Wing III
Link Indicator
Upper Wing IV
Link Indicator
Upper Wing V
Link Indicator
Upper Wing VI
Link Indicator
Upper Wing VII
Link Indicator
Upper Wing VIII
Link Indicator
Upper Wing IX
Link Indicator
Upper Wing X Done!
Link Indicator
Center Bay & More
Link Indicator
Topsy-Turvy
Link Indicator
Wing Finally Done!
Link Indicator
Link Indicator
Initial Wing Rigging
Link Indicator
Aileron Linkage & I-struts
Link Indicator
More I-struts
Link Indicator
The Welder from Hell
Link Indicator
Link Indicator
Aileron Templates
Link Indicator
Aileron Rib Construct
Link Indicator
Lower Aileron Build I
Link Indicator
Lower Aileron II
Link Indicator
Lower Aileron III
Link Indicator
Lower Aileron IV
Link Indicator
Lower Aileron V
Link Indicator
Lower Ailerons Done!
Link Indicator
Upper Aileron I
Link Indicator
Upper Aileron II
Link Indicator
Upper Aileron III
Link Indicator
Aileron Rib Anomaly
Link Indicator
Upper Aileron IV
Link Indicator
Upper Ailerons Done!
Link Indicator
Link Indicator
Instrument Panels
Link Indicator
More Panel Stuff
Link Indicator
Panels & Tank Painted!
Link Indicator
Throttle Quadrants & Harnesses
Link Indicator
Fitting Gauges
Link Indicator
Adding Shiny Stuff
Link Indicator
Smoke & Instruments
Link Indicator
Link Indicator
Seat Backs & Torque Tube
Link Indicator
Rudder Pedals
Link Indicator
Brakes
Link Indicator
Landing Gear Choices
Link Indicator
Starting Landing Gear
Link Indicator
Landing Gear Progress
Link Indicator
Landing Gear Ready For Tacking
Link Indicator
Gear. Heel Rails. Firewall
Link Indicator
Landing Gear Setting Toe
Link Indicator
Stuff & Landing Gear Done!
Link Indicator
Elbow Rests & Fuel Valve
Link Indicator
Smoke Tank & Fuel System
Link Indicator
Powdered Mount & Standoffs
Link Indicator
Stringers & Torque Tube
Link Indicator
Sheet Metal
Link Indicator
Sheet Metal & Turtle Deck
Link Indicator
Exhaust Ramp
Link Indicator
Upholstery
Link Indicator
Catching Up
Link Indicator
Link Indicator
Stabs Trims & Controls
Link Indicator
Stabs, Trim & Controls II
Link Indicator
Link Indicator
Powerplant
Link Indicator
Nosebowl & Exhaust
Link Indicator
Alternate Air Induction
Link Indicator
Link Indicator
2007 Recap
Link Indicator
2008 Recap
Link Indicator
To weld or not to weld..
Link Indicator
Skybolt Builders Manual
Link Indicator
Fuel Plumbing and...
Link Indicator
Lots of Stuff
Link Indicator
Link Indicator
Skydiving
Link Indicator
Web Design by Beej
Link Indicator
The TSA Sux...
Link Indicator
Visitors from the UK
Link Indicator
Biplane Expo 2008
Link Indicator
Biplane Expo Musings 2009
Link Indicator
Link Indicator
Link Indicator
Aviation Links
Link Indicator
My Favorite Homebuilt Story
Link Indicator
Link Indicator
How We Met
Link Indicator
The Visits
Link Indicator
Our Wedding Day
Link Indicator
About Us
Link Indicator
Oshkosh 2007 Musings
Link Indicator
Link Indicator
Canopy Redux
Link Indicator
Canopy II
Link Indicator
Link Indicator
Rudder Covering
Link Indicator
Fabric Work
Link Indicator
Link Indicator
Firewall Aft Work
Link Indicator
Instrument Panel Done
Link Indicator
Link Indicator
Link Indicator
 
short solo movie clip Latest Posts
9/6/2017
Fabric Work
1/26/2014
Alternate Air Induction
11/30/2013
Nosebowl & Exhaust
11/22/2013
Powerplant
url for Newsreader:: http://www.65degrees.net/skybolt/rss.asp What's this?
Latest uploaded pic Random Pic
short solo movie clip Movies Clips
My truck pulling days [1.24mb]
First Solo [5.98mb]
Lauries Tandem [9mb]
Latest uploaded pic Random Qoute
Only skydivers know why the birds sing. They never have to pack a parachute. Anon.


Lower Aileron II
10/21/2005

click for larger image
Leading edge was tacked using nails fired thru small blocks.

I did not have any 1/8 ply for the front hing doublers, so I planed down some birch 1/4 ply on the thicknesser planer - nice to save 'some' money somehwere...

The spar capstrips have been fitted, I tacked them on with brads and removed them after curing. Ensure these capstrips stand a touch proud of the ribs - this gives you something to sand down to.

A project of this magnitude is bound to generate many a boo-boo [or as we used to say in the UK, a balls-up]. My first major boo-boo is that when I routered the spar apertures in the ribs, I had left the aperture corners radiused, not realizing that when the capstrips sit on top of the spar, there will be a 'valley' created - this can be seen in the pics below. I haven't decided the work-around for this yet, but I have basically two options; i) Laminate across the whole spar/capstrips with 1/32 birch ply that I have laying around, or ii) Fill the valleys with t-88. I will probably do the latter...

The in-board  nose ribs were glued in place with spacer blocks. The blocks really help to keep everything square and true. If you notice on the pic, the spacer blocks have a bevel on the bottom side - this is so any oozing glue doesn't end up sticking to the spacers. When I get to making the out-board nose ribs, things will be a little more tricky...since there is a taper from the tip rib to the next main rib. This means these two nose ribs need to be slightly smaller around their nose-curve area...


Simple jig to clamp the 1/4 and 1/8 hinge doublers to the spar. Note the wax paper!
Simple jig to clamp the 1/4 and 1/8 hinge doublers to the spar. Note the wax paper!
The nose ribs are glued in, butted up against spacer blocks. The stick on the right is the wedge.
The nose ribs are glued in, butted up against spacer blocks. The stick on the right is the wedge.

Latest uploaded pic Latest Pics
11/30/2013
go to page entryExtending and repairing the nose bowl.....
11/22/2013
go to page entryOn arrival.....
Latest uploaded pic Progress Diagram
click to view large diagram
- Latest Stuff
RSS Feed Reader
- The Real News
RSS Feed Reader
 Local TX Weather
Georgetown Weather Advisory:
RSS Feed Reader
Fair and Windy and 73 F.
Winds: from the North at 26.
Pressure: ".
Humidity: 35%.
Heat Index: .
Updated: Nov 18 2017, 12:56 pm CST.
65degrees.net 2017. All rights Reserved. Web Design by 65degrees.net.
.